Are you looking for an induction furnace for sale? Do you know the features of the induction furnace? As a kind of induction furnace, the induction furnace mainly provides steel making and other services for foundries, sand plants, etc. It is loved by users because of its energy-saving and environmental protection features. Now let’s understand the characteristics of induction furnaces from five aspects: saving, environmental protection, heating effect, efficiency, and safety.
1. Economical Features
Fast heating speed, high productivity, less oxidation and decarburization, saving materials and costs, and extending die life
Since the principle of medium frequency induction heating is electromagnetic induction, its heat is generated in the workpiece itself. Ordinary workers can carry out the continuous work of forging tasks ten minutes after working with the medium frequency electric furnace, without requiring furnace burning workers to burn and seal the furnace in advance. Due to the fast heating speed of this heating method, there is less oxidation. The oxidation burning loss of forgings heated by medium frequency is only 0.5%, the oxidation burning loss heated by the gas furnace is 2%, and the coal-fired furnace is 3%. The medium-frequency heating process saves materials.
Compared with the coal-fired furnace, each ton of forgings can save at least 20-50 kilograms of steel raw materials. Its material utilization rate can reach 95%. As the heating mode is uniform and the temperature difference between the core and surface is small, the service life of the forging die is greatly increased in forging. The roughness of the forging surface is also less than 50um process energy saving. Medium frequency heating with specific gravity oil can save 31.5%~54.3% energy, and 5%~40% energy saving than gas heating. With good heating quality, the scrap rate can be reduced by 1.5%, the productivity can be increased by 10%~30%, and the die life can be extended by 10%~15%.
2. Environmental Protection Characteristics
Superior working environment, improved workers’ working environment and company image, pollution-free, low energy consumption
Compared with the coal stove, the induction heating furnace will not be baked and smoked by the coal stove under the hot sun anymore, and can meet the requirements of various indicators of the environmental protection department, while establishing the company’s external image and the future development trend of the forging industry. Induction heating is an energy-saving heating method in electric heating furnaces. The power consumption of a ton of forgings heated from room temperature to 1100 ℃ is less than 360 degrees.
3. Heating Effect
Uniform heating, the small temperature difference between core and surface, high-temperature control accuracy
The induction heating heat is generated in the workpiece itself, so the heating is uniform, and the temperature difference between the core and the surface is small. The application of a temperature control system can realize the control of temperature to improve product quality and qualification rate.
4. Efficiency of Induction Furnace for Sale
The heating rate of medium-frequency furnaces is high. The iron in the melting furnace only uses less than 500-kilowatt hours of electricity, and the melting is more complete and faster. There is energy-efficient induction furnace for sale, if you are interested, please contact us.
5. Safety Performance of Induction Furnace for Sale
The remote control system of medium frequency electric furnace is adopted, which is suitable for use in industrial environments. Strong anti-interference ability and high safety. There is no connecting wire between the operating equipment and the controlled equipment, that is, the remote control. Press the key of the remote controller remotely for all complicated operations. After receiving the command, the medium-frequency electric furnace can complete the corresponding operation step by step according to the best process. As the electric furnace is a high-voltage electrical appliance, it is not only safer, but also can avoid damage to the electric furnace caused by the operation error in the panic.
In the intelligent remote control system, when molten steel splashes, the furnace operator can quickly reduce the output power to the appropriate value within seconds, and then concentrate on dealing with impurities. When the furnace calms down, the power can be quickly increased, which not only saves the time of the furnace operator, but also plays a role in saving electricity and reducing the loss caused by molten steel splashes.
Looking for an induction furnace for sale, please feel free to contact us.